EN
- Overview
- Recommended Products
1. Key Features & Advantages
1.1 High-Precision Full-Servo Multi-Axis Drive: Each motion axis (XYZU and Spindle) is driven by an independent AC servo motor, providing rapid response, superior dynamics, and outstanding repeat positioning accuracy.
1.2 Multi-Axis Interpolation & Bi-Directional Pin Wrapping: Supports linear and circular multi-axis interpolation, easily realizing terminal pin wrapping in both horizontal and vertical orientations.
1.3 Heavy-Duty & Rigid Machine Bed: The machine structure is constructed of premium high-strength steel with internal stress relief, and spindle housings are treated with blackened nodular cast iron for ultra-low vibration, low operating noise, and extended working lifespan.
1.4 Rapid Tooling & Program Changeover: Product changeover requires only calling up the preset program via the touch screen and replacing the quick-change tooling fixtures.
1.5 User-Friendly HMI & WYSIWYG Programming: Equipped with a 7-inch full-color touch screen, enabling flexible customized programming and intuitive WYSIWYG parameter configuration.
1.6 Automated Wire Cutting & Smart Breakage Alarm: Features an integrated pneumatic cutting mechanism and real-time wire breakage detection with auto-stop, preventing batch defects and maximizing output yield.
2. Core Components & Premium Brand Configuration
No. |
Component / Subsystem |
Brand / Specification |
Function & Technical Highlight |
1 |
Switching Power Supply |
Taiwan MEAN WELL |
Industrial-grade regulated power supply with surge and overload protection |
2 |
CNC Control System |
High-Performance PLC/CNC Controller |
Supports multi-axis linear & circular space interpolation |
3 |
Human-Machine Interface (HMI) |
7-Inch Full-Color Touchscreen |
Intuitive graphic UI, multi-recipe storage, and real-time parameter tuning |
4 |
XYZU Servo Motors |
5 Sets AC Servo (Inovance / Rtelligent / Opt. Panasonic) |
Multi-axis synchronized motion control with fast dynamic response |
5 |
Spindle Servo Motor |
1300W / 1500W High-Torque Servo |
Powerful torque output, steady high-speed operation up to 9,000 RPM |
6 |
Spindle Bearings |
NSK (Japan) |
Ultra-precision high-speed bearings, high wear resistance, minimal noise |
7 |
Transmission Belts |
Mitsuboshi / MBL (Japan) |
Heavy-duty synchronous timing belts ensuring slip-free transmission |
8 |
Linear Guides & Ball Screws |
Dinghan / Imported Precision Grade |
C5/C3 grade ground ball screws and linear guides for maximum rigidity |
9 |
Pneumatic Cylinders |
Xingchen / AirTAC |
Durable industrial pneumatic cylinders with smooth actuation |
10 |
Solenoid Valves |
Xinlixing / AirTAC |
Rapid-response solenoid valve manifold with reliable zero-leak seals |
11 |
Sensors & Switches |
Omron Photoelectric / Aleph Magnetic / CHINT |
Precision position detection, high anti-interference reliability |
12 |
Wire Cutter & Alarm Mechanism |
Auto-Cutter + Smart Breakage Sensor |
Clean wire cutting; auto detection and instant machine shut-off upon wire break |
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3. Detailed Technical Specifications
Parameter Item |
Specification / Range |
Parameter Item |
Specification / Range |
Spindle Number |
12 Spindles |
Spindle Pitch / Distance |
60 mm |
Max Spindle Speed |
9,000 RPM |
Rated Total Power |
4000 W |
Spindle Servo Power |
1300W / 1500W |
XYZ Servo Motor Power |
X: 400W | Y: 400W | Z: 400W | A: 400W |
X-Axis Travel Stroke |
100 mm |
Y-Axis Travel Stroke |
130 mm |
Z-Axis Travel Stroke |
60 mm |
Power Supply |
Single Phase AC 220V ± 10%, 50/60 Hz |
Compressed Air Supply |
0.4 ~ 0.6 MPa (0.5~0.6 MPa opt.) |
Wire Cutting & Alarm |
Auto pneumatic cut & smart breakage alarm |
Machine Dimensions (L*W*H) |
Approx. 1100 × 1200 × 1500 mm |
Machine Net Weight |
Approx. 600 KG |
Applicable Wire Range |
0.02 mm ~ 0.8 mm (Ref: 0.25~0.45mm; matched with proper tensioner) |
Process Compatibility |
Single wire, single winding, wire taping, pin wrapping & auto-cut |
Production Cycle Time |
20 ~ 60 sec / cycle (depending on turns, layers & taping cycle) |
Quality Standard |
Subject to client approved golden sample benchmark |
4. Optional Accessories & Custom Capabilities
• Heavy-Duty Pneumatic Cutter Assembly: Engineered for clean, perpendicular wire trimming across thicker wire gauges or specialized enameled wires.
• Intelligent Tension Damping Control System: Automatically attenuates wire tension proportionally as outer winding diameter increases, preventing bobbin deformation.
• Right-Angle Wire Pressing Device: Shapes and flattens wire transitions into crisp right angles, maximizing slot fill factor for high-density inductors and transformers.
• Bifilar / Quadfilar Parallel Winding Modules: Supports synchronous multi-strand parallel winding for high-frequency, high-power magnetic components.
• Automated Insulation Tape Wrapping Mechanism: Integrates inter-layer primary/secondary taping and outer margin wrap within an uninterrupted automated workflow.
